Where Standards Are Not Enough: What is a Custom-Sized Stacking Machine and When Is It Required?

Where Standards Are Not Enough: What is a Custom-Sized Stacking Machine and When Is It Required?

Stackers designed for standard-sized pallets, standard aisle widths, and standard shelf heights successfully meet the needs of most businesses. But what if your warehouse, factory, or the loads you carry are not standard? That's where a groundbreaking solution comes in: the Custom-Sized Stacker.

As the name suggests, these machines are tailor-made solutions designed and manufactured entirely to your business's unique needs, rather than following pre-made patterns. At Izmir Demir Lift, this service, offered with our 100% domestic production capability, provides businesses with a competitive advantage whenever standard solutions prove inadequate.

 

What Exactly is a Custom-Sized Stacker?

  • Dimensions: The chassis width, length, and overall height of the machine can be adjusted to perfectly fit narrow aisles or low ceilings in your warehouse.
  • Fork Dimensions: Fork length, width, and thickness can be custom-made to handle non-standard pallets, crates, or special items.
  • Lift Height (Elevator): To maximize the vertical space in your warehouse, custom elevators can be designed to work perfectly with the height of your racking system. This prevents situations where standard models are either inadequate or unnecessarily high, causing wasteful space.
  • Carrying Capacity: In addition to standard capacities (e.g., 1.5 tons, 2 tons), custom carrying capacities can be specified for heavier or lighter, yet delicate loads.
  • Special Attachments: Special attachments and holders can be integrated into the machine to safely handle specially shaped loads such as coils, rolls, and barrels.

 

When Would a Standard Machine Be Inadequate?

  • Physical Space Constraints: If your warehouse has aisles too narrow for a standard machine to turn, or low areas where the ceiling height does not allow for standard elevators.
  • Non-Standard Loads: If you are transporting loads that do not fit on standard pallets, such as large fabric rolls in the textile industry, heavy coils in the metal industry, or specially sized barrels in the chemical industry.
  • Special Working Environments: If you work in environments requiring materials and equipment suitable for special conditions, such as cold storage facilities, clean rooms where hygiene is critical, such as food production, or environments with explosion risks.
  • Seeking Maximum Efficiency: If you repeatedly perform a specific operation (e.g., taking products from one machine and feeding them to another), and a machine designed for this task will significantly reduce operation time compared to a standard machine.

 

Tailor-Made Solutions with the Izmir Demir Lift Difference

  • Needs Analysis: Our expert engineers will visit your facility or conduct detailed interviews to analyze the problem on-site. We will gain a deep understanding of the load to be handled, the workspace, and the operational flow.
  • Design and Project Planning: Using the data obtained, we will design a completely custom machine specifically for you. This design will maximize both functionality and occupational safety.
  • 100% Domestic Production: Once the design is approved, your machine will be manufactured in our Izmir facilities, following our motto of "Solid as a Turk, Durable as a Turk." Our domestic production provides us with great flexibility and speed in the design and production processes. Assurance and Support: Every custom-sized machine we manufacture, like our standard products, is CE certified and comes with a 2-year service and lifetime spare parts warranty. This means your investment is secure for many years to come.

 

Every business has its own unique challenges, and sometimes standard solutions aren't enough to overcome them. If you're experiencing a loss of productivity in your operations, a lack of space, or a safety risk with standard machines, a custom-sized stacker may be the right investment for you.

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