How to Fix Manual Pallet Truck Malfunctions Without Waiting for Service?

How to Fix Manual Pallet Truck Malfunctions Without Waiting for Service?

During a busy warehouse, when you need to move that urgent pallet, your old manual pallet truck has let you down. Don't panic. Most of the time, these problems aren't so simple that they don't require service and can be resolved in minutes with a few simple steps. Here are the most common manual pallet truck malfunctions and practical solutions you can try before calling for professional help.

 

Pallet Truck Won't Lift at All, Pump Runs Idle

This is the most common problem. No matter how much you pump the handle, the forks won't move even an inch. There are usually two main causes. The first, and most simple, is that the trigger on the control handle is in the wrong position. In a hurry, you may have forgotten to move the trigger to the "Lift" position. The second, and more likely, is that air has entered the hydraulic system. This is evident when the pump handle feels spongy and lacks resistance. The solution is simple: Set the control handle to the "Lower" position and, while still in this position, pump the pump handle at full speed 10-15 times. This process will release trapped air from the system.

 

Lifts Load but Lowers Slowly

You've successfully lifted the pallet, but when you turn around, you notice the forks slowly lowering. This symptom most likely indicates an internal leak in the hydraulic system. It's usually caused by a gasket or seal in the lowering valve wearing out over time and failing to hold the pressure. While this usually requires professional repair, sometimes a small particle of dirt stuck in the valve mechanism can also cause this problem. Raising and lowering the valve several times can dislodge this dirt.

 

Wheels Won't Turn or Are Very Difficult to Move

If the pallet truck feels stuck to the ground when you try to pull it, the first thing to look for is the wheels. Pieces of plastic wrap, rope, and duct tape that become tangled around the axles of the load wheels over time can completely lock the wheels. Tilting the pallet truck on its side and carefully removing these foreign objects with a utility knife usually solves the problem. If the wheels are clean, the problem could be rust or deterioration of the bearings.

 

Hydraulic Oil Leak

If you notice a small puddle of oil where you park your pallet truck, this is a clear sign of a leak. The source of the leak is usually the seals around the pump body or piston, which have hardened and cracked over time. First, ensure the oil fill plug is securely closed. If the leak persists, this indicates a seal kit needs to be replaced, and it's best to seek professional assistance.

 

Load Performance Decreases

If your pallet truck operates normally under load but struggles under load, the first thing you should check is the hydraulic oil level. Small leaks or evaporation over time can lower the oil level. Check the pump's oil level by opening the plug. If it's low, add only hydraulic oil of the specified specification (such as ISO VG32). Using engine oil or a different type of oil can seriously damage the system.

 

If these simple steps don't fix the problem, the problem is likely mechanical. Contact Izmir Demir Lift's experienced technicians immediately.

Our team is just a phone call away to quickly identify and resolve the issue on-site.

Are You Looking for a Coil Pallet Truck? The Ideal Models for Industrialists
Are You Looking for a Coil Pallet Truck? The Ideal Models for Industrialists As Izmir Demir Lift, we offer coil pallet truck models specially designed for industrialists.
Detailed Information
What Should You Pay Attention to When Choosing a Pallet Truck?
What Should You Pay Attention to When Choosing a Pallet Truck? What to consider when choosing a pallet truck? From load capacity to durability, increase your work efficiency with this guide to choosing the right pallet truck.
Detailed Information
A Revolution in Freight Transportation: Izmir Demir Lift 2 Ton Lithium Semi-Battery Powered Pallet Truck
A Revolution in Freight Transportation: Izmir Demir Lift 2 Ton Lithium Semi-Battery Powered Pallet Truck Our 2 Ton Lithium Semi-Electric Pallet Truck product modernizes your operational processes, saving you time, money and most importantly, a safe working environment.
Detailed Information
Durable, Economical and User Friendly Economic Lift 5 Ton 1.5 Meter Long Manual Pallet Truck
Durable, Economical and User Friendly Economic Lift 5 Ton 1.5 Meter Long Manual Pallet Truck The Economic Lift 5 Ton 1.5 Meter Long Manual Pallet Truck is ideal for carrying heavy loads. Its 5-ton capacity and 1.5-meter platform make work easier.
Detailed Information
5 Tips You Need to Know When Buying a Pallet Truck
5 Tips You Need to Know When Buying a Pallet Truck As İzmir Demir Lift, we are proud to offer businesses the most suitable and effective solutions with our wide range of pallet jack products.
Detailed Information
Suitable Solutions for Small Businesses with Manual Pallet Trucks
Suitable Solutions for Small Businesses with Manual Pallet Trucks Izmir Demir Lift makes your job easier by offering safe and efficient moving solutions with high-quality, durable manual pallet trucks for small businesses.
Detailed Information
whatsapp